2003 Duplo System 4000 10 Bin Booklet Making System w/ DBM-400 Stitch, Fold, Trim and Stacker – 031126960005A

S/N: 000602861
S/N: 030200701
S/N: 030301528
S/N: 021200059
S/N: 030100045
S/N: 000502985
S/N: 000602729

The 2003 Duplo System 4000 is a complete booklet making system designed for collating, stitching, folding, and trimming booklets in a single production line. It is commonly used in commercial print and bindery environments for producing manuals, catalogs, and marketing materials. This system integrates a 10-bin collator with a DBM-400 stitch, fold, trim unit and stacker for automated booklet production.

Line Configuration

• Duplo System 4000 10-bin collator
• Duplo DBM-400 stitch, fold, and trim unit
• Stacker delivery system

Main Machine

The System 4000 uses friction-fed collating bins to gather sheets into sets before transferring them to the DBM-400 for saddle stitching, folding, and face trimming. The integrated trimmer ensures clean finished edges, while the stacker collects completed booklets for delivery. The system is designed for continuous operation with automated controls for efficient booklet production.

Included Components

• 10-bin collating tower
• DBM-400 stitch, fold, and trim unit
• Stacker delivery

Features

• Automated collating, stitching, folding, and trimming
• 10-bin friction feed collating system
• Saddle stitching with fold and face trim in one pass
• Integrated stacker for finished booklet delivery
• Programmable control system for job setup

Typical Applications

• Booklet and catalog production
• Manuals and training materials
• Marketing brochures and publications
• Commercial print finishing

Technical Specifications

• Number of Bins: 10
• Maximum Sheet Size: approx. 14.33 in x 20.47 in (364 x 520 mm)
• Minimum Sheet Size: approx. 4.72 in x 7.09 in (120 x 180 mm)
• Production Speed: up to 4,200 booklets per hour
• Maximum Booklet Size: approx. 14.33 in x 10.23 in (364 x 260 mm)
• Maximum Booklet Thickness: approx. 0.16 in (4 mm)
• Paper Weight Range: approx. 52 – 300 gsm
• Trimming Type: Face trim (DBM-400)